Cooking Appliance Repair

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Cooking Appliance Repair

Many kitchens are equipped with a variety of small cooking appliances including grills, sandwich makers, waffle irons, frying pans, skillets, and electric woks that may need fixing. Some have controls built into the appliance while others have them built into the detachable cord. We'll take a look at how to fix both types here because they all work similarly.

How Does It Work?


Cooking appliances are designed to cook food at changeable temperatures. In some units, the temperature control is permanently attached to the appliance; the unitcannot be immersed in water for cleaning. Those with removable controls often can be immersed with the controls detached. Some units with built-in controls have removable electric cords and some have built-in nonremovable cords.
Small cooking grills have one element and no thermostat to regulate temperature. Sandwich makers and waffle irons have two cooking surfaces with internal heating elements; cooking temperature is regulated by a built-in thermostat. In some cases the elements are exposed (you can actually see them turn red hot) or covered (you can't see the element, but you can feel the heat).

What Can Go Wrong?


Many things can go wrong with these cooking appliances. Fortunately, most of the units are relatively simple in design and simple to fix. For example, the electrical cord may malfunction. The heating element may be broken. The terminal pins on detachable cords may be faulty. The thermostat may malfunction. Internal wiring may have a short circuit. Other internal parts may be damaged or not working properly.
Caution!
Make sure you read the cooking appliance owner's manual before trying to clean it. Some can be immersed in water (though typically not put in a dishwasher) while others have nonstick surfaces that only require wiping with a damp cloth. Don't immerse any part of the unit in water unless the manufacturer says it's okay.


How Can I Identify the Problem?


In most cases, the problem is obvious. The cause of the problem may be a little more difficult to identify. If the appliance does not heat, make sure that power is on at the outlet and test the electrical cord; replace it if needed. If this doesn't work, disassemble the unit and test the heating element .
On appliances that have removable power cords, inspect the terminal pins (see below). Test the thermostat; if it doesn't work properly, carefully use contact cleaner and a brush to remove any food residue.
If the appliance heats on one side only, test each heating element and replace it if it is defective. While you have the unit open, check the internal wiring (see below).
If the appliance does not heat to the proper temperature, check the thermostatcontacts. Some cooking appliances have an adjustment to reset the temperature ranges; you'll need the owner's manual to do this job.
Fix-It Tip
The majority of problems with cooking appliances are caused by food. Pancake batter is especially tough on controls, seeping into crevices, then cooking into a hard mass.

 

What Parts, Materials, and Tools Do I Need?




Remove screws to access the heating element and other internal 

With basic tools and a multimeter you can test and replace many components on cooking appliances. Replacement parts can be purchased from the appliance manufacturer or various aftermarket suppliers. These are the tools you'll need:
·         Screwdrivers
·         Multimeter
·         Small file
·         Fine sandpaper
·         Brass brush
·         Contact cleaner


What Are the Steps to Fixing It?




Use a multimeter to test the heating elements.


Disassemble and test cooking appliances:
1.      Unplug the unit from the electrical outlet.
2.      For appliances with a removable cord, use contact cleaner, fine sandpaper, a small file or emery board, or a brass brush to carefully clean the terminal pins located where the cord connects to the appliance.
3.      Remove screws and/or clips to access controls on the unit or the removable cord. Clean the controls with contact cleaner, sandpaper, or file, being careful not to damage them or loosen parts.
4.      Remove screws and/or clips to access the heating element . Use amultimeter to test for continuity and replace any faulty element.
5.      To adjust the heat control, follow the steps below.
6.      To service the heat control, follow the steps below.
Adjust the heat control:
1.      Use a candy thermometer to verify the appliance's actual heat against its indicated heat. If the cooking appliance cooks with liquids (fry pan, wok, etc.), add water to the half-mark to test.
2.      Adjust the heat indicator on the control or adjust the temperature-adjustment screw (if available) to match the unit's actual heat.
3.      Recheck the actual temperature against the indicated temperature and readjust as needed.
Service the heat control:
1.      Unplug the control and open the housing. Set a multimeter on RX1 (resistance times 1) and touch the thermostat terminals with the probes. In the on position, the meter should read near zero ohms.
2.      Clean any contacts to remove food or corrosion, then polish with fine sandpaper or steel wool. If the contacts have only a little debris, use contact cleaner.
3.      If the heat control still doesn't work correctly, replace it with an exact replacement part.
Fix-It Tip
Use colored nail polish to mark small appliances and their respective detachable cords. Otherwise you might wind up with a drawer of cords and not be sure which plug-in cord goes with which small cooking appliance.

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